PVC layflat hoses have become a backbone product across agriculture, construction, irrigation, dewatering, and industrial water-transfer systems. When paired with fitting connectors and stored on a hose reel, the system becomes far more efficient, durable, and user-friendly. Whether the buyer is a farm operator, a construction contractor, or a distributor searching for a reliable bulk-supply manufacturer, understanding what makes a PVC layflat hose with a connector reel superior is essential for choosing the right product.
This article explores everything readers need to know: product structure, key features, applications, pricing factors, and technical production details. It also includes full specification tables designed for wholesale buyers and sourcing managers.
What Is a PVC Layflat Hose with Fitting Connector Reel?
A PVC layflat hose is a flexible, collapsible hose made from polyvinyl chloride (PVC) reinforced with high-tenacity polyester yarn. When equipped with fitting connectors—such as camlock couplings, pin-lug connectors, or threaded connectors—the hose becomes easy to attach to pumps, sprinklers, water tanks, and industrial equipment.
The hose reel makes transportation and storage much easier. Instead of folding or rolling the hose manually, the reel protects it from abrasion, minimizes kinking, and dramatically improves deployment efficiency.
Think of it as a complete water-transfer solution: hose + fittings + reel, ready for work.
Key Features of PVC Layflat Hose with Fitting Connector Reel
A well-manufactured PVC layflat hose offers several advantages:
Lightweight but Strong
PVC layflat hose weighs much less than rubber hose, making it ideal for field use and long-distance pumping.
High Tensile Strength
The polyester reinforcement creates excellent burst resistance and prevents splitting during high-pressure operation.
Flexible & Easy to Store
Because the hose collapses flat, it fits neatly onto a reel and saves large storage space.
Corrosion & UV Resistant
PVC is naturally resistant to chemicals, saltwater, and sunlight, extending its lifespan in harsh environments.
Customizable Length, Size & Fittings
Factories can customize the diameter (1–16 inch), working pressure, wall thickness, and connector style to match different uses.
Affordable for Large Projects
Compared to rubber hose, PVC layflat hose is far more cost-effective for irrigation and construction.
Common Applications
PVC layflat hose with connector reel is widely used in:
• Agricultural irrigation — drip systems, large-scale water delivery, pump discharge
• Construction dewatering — removing floodwater, groundwater, or wastewater
• Firefighting — quick deployment using camlock-equipped hoses
• Mining & industrial water-transfer — durable and chemical-resistant
• Portable pump systems — emergency flood control, temporary water lines
• Municipal water management — drainage, bypass lines, tank filling
• Garden and landscaping — small-diameter hoses on hand-crank reels
The combination of portability and high working pressure is what gives this product such a wide operational range.
Standard Specifications Table
Below is a general industry specification reference. Custom sizes are always available.
PVC Layflat Hose Specifications (Typical Factory Standard)
| Hose Size (Inch) | Inner Diameter (mm) | Wall Thickness (mm) | Working Pressure (Bar) | Burst Pressure (Bar) | Standard Length (m) |
|---|---|---|---|---|---|
| 1" | 25 | 1.8 – 2.0 | 4 – 6 | 12 – 18 | 50 / 100 |
| 1.5" | 38 | 1.8 – 2.2 | 4 – 6 | 12 – 18 | 50 / 100 |
| 2" | 50 | 2.0 – 2.5 | 4 – 8 | 12 – 24 | 50 / 100 |
| 3" | 75 | 2.5 – 3.0 | 4 – 8 | 12 – 24 | 50 / 100 |
| 4" | 102 | 2.5 – 3.5 | 4 – 8 | 12 – 24 | 50 / 100 |
| 6" | 152 | 3.0 – 3.8 | 4 – 6 | 12 – 18 | 50 / 100 |
| 8" | 203 | 3.0 – 4.2 | 4 – 6 | 12 – 18 | 50 / 100 |
Thickness, pressure, and length can be increased for heavy-duty models.
Fitting Connector Options
Many buyers choose customization based on the pump or pipeline system:
• Aluminum Camlock Couplings (Type A, B, C, D, E, F)
• Stainless Steel Camlock
• Plastic Camlock for low-pressure or chemical use
• Pin-Lug Connectors
• Storz Firefighting Connectors
• Male/Female BSP Threaded Ends
• Flanged Hose Ends with gaskets and bolts
The connectors are crimped or clamped securely to ensure zero leakage under pressure.
Hose Reel Specifications (Typical)
A reel can be manual, motorized, portable, or trailer-mounted.
• Material: Powder-coated steel or stainless steel
• Reel Capacity: 50m / 100m / 150m depending on hose size
• Reel Type: Hand-crank, electric, hydraulic, or towable reel
• Optional: Hose guide roller, locking brake, steel side covers
Wholesale buyers typically order full “hose + connectors + reel” packages to minimize assembly time on the job site.
Technical Production Specifications Table
Below is a manufacturing-focused data table often required for procurement and quality inspection.
PVC Layflat Hose Manufacturing Technical Details
| Item | Technical Specification |
|---|---|
| Material Composition | PVC resin 45–55%, plasticizer 25–35%, stabilizer 2–5%, polyester yarn reinforcement |
| Reinforcement Type | High-tenacity polyester filament yarn, multi-layer braiding |
| Production Method | Extrusion + Weaving + Lamination |
| Extrusion Temperature | 165–195°C depending on resin grade |
| Tensile Strength Standard | ≥ 12 MPa (industry standard) |
| Elongation at Break | ≥ 300% |
| Burst Pressure Test | 3× working pressure |
| UV Resistance Level | 300+ hours UV stabilization |
| Hydrostatic Test | 30 minutes at full rated pressure |
| Temperature Range | -10°C to +60°C (special models up to +80°C) |
| Connector Crimping Method | Stainless steel clamps or hydraulic crimping sleeves |
| Quality Standards | ISO 9001, SGS, CE (depending on supplier) |
These details help buyers verify whether the hose is suitable for municipal projects, irrigation systems, or industrial pumping.
How the Hose Is Manufactured
The manufacturing process is quite scientific even though the final product looks simple.
Extrusion
PVC granules are melted and extruded into flat PVC sheets.Reinforcement Weaving
Polyester yarn is woven into a tight, high-strength layer. This weaving determines burst pressure more than thickness.Lamination
The inner and outer PVC layers are bonded with the polyester layer using heat and pressure.Cooling and Sizing
The hose is cooled and shaped into its precise diameter.Pressure Testing
Random samples undergo hydrostatic and burst tests.Connector Attachment
Couplings are installed and secured by stainless steel clamps or crimping sleeves.Reel Winding
The hose is wound neatly on steel or plastic reels for shipment.
Price Factors for PVC Layflat Hose with Connector Reel
Even though pricing varies widely across suppliers, several cost elements are predictable:
• Hose diameter and wall thickness
• Working and burst pressure grade
• Type of connector (aluminum, stainless steel, plastic)
• Whether the hose reel is manual, electric, or towable
• Order quantity (MOQ generally 1,000–3,000 meters per size)
• PVC resin market price fluctuations
• Customized printing or color requirements
Factory-direct manufacturers usually provide better unit prices for bulk orders and container-load shipments.
Why Choose a PVC Layflat Hose with a Connector Reel?
The combination gives users a complete, ready-to-deploy water-transfer package. It solves the usual problems of hose kinking, storage difficulty, and connector leakage. The reel increases hose life by reducing abrasion, and the fittings make pump connection fast and secure.
The result is a system that’s practical, durable, and cost-efficient, especially for heavy commercial and agricultural users.
Conclusion
A PVC Layflat Hose with Fitting Connector Reel is more than a basic water hose. It is a professional-grade, customizable fluid-transfer solution suited for agriculture, firefighting, construction, disaster control, mining, and municipal services. With a reinforced PVC structure, a variety of connector options, and a rugged reel system for organization, it delivers long-term value, faster deployment, and dependable performance.
For sourcing managers, importers, or distributors, understanding the specifications, technical production data, and application benefits helps ensure the right product is chosen for every project. The global demand for high-pressure PVC layflat hoses continues to grow, making this product a strong addition to any industrial supply catalog.
FAQ
1. What is a PVC Layflat Hose with Fitting Connector Reel?
It is a flat-collapsible PVC hose supplied together with pre-installed connectors such as camlocks or threaded fittings, stored neatly on a hose reel for easy deployment, transport, and storage.
2. What applications is this hose best suited for?
Most buyers use it for agricultural irrigation, pump discharge, construction dewatering, mining water supply, firefighting, and temporary industrial water-transfer lines.
3. Which connector types can be installed on the hose?
Common options include aluminum or stainless-steel camlock couplings, plastic camlocks, Storz connectors, pin-lug connectors, and BSP/NPT threaded ends. Factories also support customized fittings.
4. How do I choose the correct hose diameter?
Match the hose diameter to your pump outlet and flow-rate requirements. Smaller pumps usually use 1"–2", while high-volume water transfer needs 3"–8". Heavy-duty industrial systems may use 10"–16".
5. What is the typical working pressure of PVC layflat hoses?
Standard working pressure ranges from 4 to 10 bar depending on diameter and wall thickness. Heavy-duty models can be engineered for higher pressure applications.
6. Does the reel come with the hose or is it optional?
Manufacturers usually offer both options. You can order the hose alone, the connectors alone, or a complete hose + connectors + reel package for faster installation.
7. Are the hoses UV-resistant for outdoor use?
Yes. Quality PVC layflat hoses include UV stabilizers to resist sun exposure, making them suitable for long-term outdoor irrigation and construction projects.
8. Can the hose be customized in length, color, or printed branding?
Absolutely. Lengths of 20m, 30m, 50m, 100m, or fully custom lengths are available. Color, stripe marks, and private-label printing are commonly offered for bulk orders.
9. How long does a PVC layflat hose normally last?
Durability depends on usage conditions, pressure, UV exposure, and how often the hose is dragged across rough ground. In general, a high-quality hose used properly lasts 2–5 years or more.
10. What factors affect the price of a PVC layflat hose with reel and connectors?
Key cost factors include hose diameter, pressure rating, wall thickness, connector material, reel type (manual or electric), order quantity, and raw material PVC price changes.
11. What quality certifications should I look for?
Reliable factories typically follow ISO 9001 production standards and provide SGS or CE documentation for material composition, pressure testing, and product performance.
12. What is the typical MOQ for wholesale orders?
Most manufacturers set a minimum order quantity of 1,000–3,000 meters per size, but some accept mixed-size orders loaded into one container. Reels and fittings may have separate MOQ requirements.
